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Organic fertilizer horizontal mixer

Organic fertilizer horizontal mixer

Organic fertilizer horizontal mixer
Organic fertilizer horizontal mixer
Organic fertilizer horizontal mixer
Organic fertilizer horizontal mixer
Organic fertilizer horizontal mixer

Organic fertilizer horizontal mixers have a wide range of applications in organic fertilizer production and related fields.

  • Product Name: Horizontal Blender
  • Voltage: 380V
  • Power: 5.5-15kw
  • Working method: Mixing
  • Applicable materials: feces, sludge, fertilizers, ammonium sulfate
  • Material: Carbon Steel
  • Customized processing: Yes
  • Warranty period: 12 months

Table of Contents

Can be used for organic fertilizer production

Mixing organic raw materials: The organic fertilizer horizontal mixer is mainly used to mix various organic raw materials, such as chicken manure, cow manure, pig manure, straw, leaves, etc. Through efficient mixing process, high-quality organic fertilizers are produced to provide sufficient nutrients for crops, thereby improving crop yield and quality.

Improve production efficiency: The equipment is driven by a motor, with fast mixing speed, which can mix the raw materials evenly in a short time, thereby improving production efficiency. At the same time, some models such as large horizontal powder mixers for automatic feeding of organic fertilizers also have an automatic feeding system, further reducing manual operations and improving the automation level of the production line.

How Does It Ensure a Uniform Mix?

The single shaft is fitted with specially designed spiral ribbons or paddles that continuously scoop, lift, and tumble the material from one end of the mixer to the other. This constant motion guarantees a thorough and uniform blend.

Even though the design is simple, the mixing action is very effective. The key is the design of the paddles on the central shaft.

  • Material Movement: As the shaft rotates, the paddles create a powerful tumbling motion inside the trough.
  • Axial and Radial Mixing: The paddles are often arranged in a spiral pattern. The outer ribbon pushes material from both ends towards the center, while an inner ribbon pushes it from the center back towards the ends. This moves the material both radially (up and down) and axially (end to end).
  • Complete Blending: This constant, multi-directional movement ensures that there are no “dead spots” where material can sit unmixed. Over a short cycle of 5 to 10 minutes, every particle in the batch has been moved and blended with every other particle.

This process guarantees a consistent, homogeneous mix every time, which is essential for producing high-quality fertilizer that your customers can trust.

Characteristics of horizontal mixer

  • High mixing efficiency: The horizontal cylinder is equipped with dual axis rotating blades that rotate in the opposite direction. The blades form a certain angle to circulate and stir the material along the axial and radial directions, allowing the material to mix quickly and evenly.
  • Small footprint: Adopting a horizontal structure, it occupies a small area and is easy to install and maintain.
  • Smooth transmission: The organic fertilizer horizontal mixer adopts a reducer transmission, which rotates smoothly and has low noise.
  • Reasonable structure: feeding from the top and discharging from the bottom, with a reasonable structure and smooth operation.

Horizontal mixer parameter table

modelSpecification (mm)Speed (r/min)Power (kw)Output (t/h)
WJ-600600*1200455.51.5-2
WJ-700700*1500457.52-3
WJ-900900*150045113-5
WJ-10001000*200050155-8
Note: All product parameters are not limited to the content of the above table and are customized to meet different customer needs.

Successful case of horizontal mixer

Frequently Asked Questions (FAQ)

Question 1: What is the capacity of this horizontal fertilizer mixer?
We offer a full range of standard sizes, typically from 500 kg to 5,000 kg capacity per batch. As a manufacturer, we can also design and build a custom size to perfectly match the needs of your complete fertilizer production line .

Question 2: How long does a typical mixing cycle take?
For most dry fertilizer materials, a thorough and uniform mix is achieved in just 5 to 10 minutes. The exact time can vary slightly depending on the density and properties of your specific raw materials.

Question 3: Can I add a small amount of liquid?
Yes, a small amount of liquid, like water, can be sprayed in to control dust or slightly increase moisture. However, this mixer is not designed for adding large volumes of liquid. If your formula requires a lot of liquid, our Twin-Shaft Mixer is a better choice.

Question 4: What is the difference between a ribbon and a paddle rotor?
A ribbon rotor uses long, continuous spiral blades and is excellent for blending materials of similar size and density, like in BB fertilizer. A paddle rotor uses individual, angled paddles and provides a slightly more aggressive mixing action, which can be better for materials that are a bit more difficult to blend. We will help you choose the right type for your application.

Is This the Right Mixer for MY Materials?

Yes, this mixer is extremely versatile and is an excellent choice for blending dry powders, small granules, and is especially good for making BB (Bulk Blending) fertilizers.

The gentle yet thorough mixing action of the single-shaft Horizontal Fertilizer Mixer makes it perfect for a wide variety of applications in your plant.

  • BB (Bulk Blending) Fertilizer: This is one of its best uses. BB fertilizer is made by mixing different types of finished fertilizer granules (like urea, DAP, and potash). This mixer blends them together gently, without breaking or crushing the delicate granules.
  • Organic Fertilizer Production: It is perfect for mixing composted raw materials from your compost turner2 with other dry additives, like mineral powders, before the granulation stage.
  • Compound Fertilizer Pre-mixing: It provides a uniform blend of various chemical powders before they are sent to a fertilizer granulator.
  • Animal Feed and Other Industries: The same principles make it an excellent choice for blending different types of powdered animal feeds or other industrial powders.

Introduction to Fude Machinery Company

The production equipment includes: fermentation raking machine, dryer, granulator, crusher, mixer, round throwing machine, organic fertilizer production line, etc. The company will continue to adhere to the business philosophy of “quality first, customer first” and provide higher quality metal equipment solutions for global customers.
Since its establishment in 2015, Fude Machinery has been committed to providing high-quality and high-performance metal equipment solutions to global customers. With advanced production technology, strict quality control, and continuous innovative research and development capabilities, we have received customer satisfaction praise.

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