Double axis humidification mixer

Parameter table of dual axis humidification mixer

Precautions for dual axis humidification mixer

• Ensure stable operation of the equipment and avoid overload or no-load operation.
• Regularly check the lubrication and sealing of the equipment to ensure that the lubricating oil is clean and the sealing is good.
• Pay attention to checking the degree of wear of easily worn parts and replace the worn parts in a timely manner.
• During the operation, attention should be paid to safety to avoid accidents.

Successful case of double shaft mixer

Double shaft mixer sent to Italy

Double shaft mixer sent to Canada

Frequently Asked Questions (FAQ)

• Question 1: What is the ideal fill level for this mixer?
• The ideal working volume is typically 60% to 70% of the mixer’s total volume. This leaves enough empty space, or “headspace,” above the material for the fluidized mixing zone to form properly. Overfilling the mixer will reduce its efficiency.
• Question 2: How is this different from a vertical mixer?
• A horizontal mixer is much faster and provides a more uniform mix for powders and granules, which are common in fertilizer production. Vertical mixers are generally slower and are better suited for pastes or slurries, which are not typical in this industry.
• Question 3: Can you provide different sizes?
• Of course. We offer a wide range of models at Fude Machinery, from smaller units that can mix 500 kg per batch up to large industrial machines that can handle 4-5 tons per batch. We will help you select the perfect size to match the capacity of your production line.
• Question 4: Does it damage fragile materials?
• The mixing action is intense but also very gentle on the particles themselves. Because the material spends much of its time floating in the fluidized zone rather than being scraped against the walls, it is an excellent choice for blending materials where particle integrity is important.

Application scope of dual axis humidification mixer

Double axis humidification mixers are widely used in industries such as thermal power plants, chemical, mining, and organic fertilizers for water jet mixing and conveying of powdered materials. It can also be used to process various powdered, granular or small block materials that require humidification, such as organic fertilizers, coal powder, mineral powder, fly ash, tailings, chemical raw materials, etc.

Lime powder

Thiamine

Bentonite

Animal manure

Can This Mixer Handle My Specific Materials?

Yes, absolutely. The design of the Twin-Shaft Horizontal Mixer makes it extremely versatile. It is ideal for mixing dry powders, granules, and is especially good at evenly adding liquids like water or nutrient solutions without creating clumps.

One of the great strengths of this machine is its ability to adapt to nearly any formula you want to create. Whether you are in the organic or compound fertilizer business, this mixer will handle your materials perfectly.

• For Organic Fertilizer Producers: If you are blending composted manure from a compost turner with other amendments like rock phosphate or humic acid, this mixer ensures every component is perfectly distributed.
• For Compound (NPK) Fertilizer Producers: Achieving a precise NPK ratio is essential. This mixer guarantees that your different chemical powders (urea, DAP, potash) are flawlessly blended before they go to the fertilizer granulator.
• For Formulas Requiring Liquids: Many granulation processes require adding a specific amount of water or binder to the powder mix. Our mixers can be fitted with spray bars that introduce liquid directly into the fluidized mixing zone. The intense mixing action instantly distributes the liquid, coating each particle evenly and preventing the formation of wet, unmanageable clumps.

This versatility means that as your business grows and your formulas change, your Fude Machinery mixer will be able to adapt to your needs.

Double axis mixer production line process

In summary, the organic fertilizer dual axis humidification mixer achieves uniform humidification and thorough mixing of materials through the synchronous rotation of two symmetrical spiral shafts and water addition stirring. This device has broad application prospects in organic fertilizer production.

Introduction to Fude Machinery Company

The production equipment includes: fermentation raking machine, dryer, granulator, crusher, mixer, round throwing machine, organic fertilizer production line, etc. The company will continue to adhere to the business philosophy of “quality first, customer first” and provide higher quality metal equipment solutions for global customers.
Since its establishment in 2015, Fude Machinery has been committed to providing high-quality and high-performance metal equipment solutions to global customers. With advanced production technology, strict quality control, and continuous innovative research and development capabilities, we have received customer satisfaction praise.